With every winching circumstance, theres a risk of potential injury. Winch with Synthetic Rope Universal; Some Adaptation May Be Required No reviews $76199 To pull out the wire rope, move the Clutch Handle to the Released position, shown in Figure F, slide the loop of the Hook Strap over the hook, then pull on the Hook Strap to pull out the wire rope. Follow the same wiring diagram as above; the Badland ZXR 2500 Winch model comes with a wired remote and a wireless remote option. Press and hold the remote switch for approximately 2 seconds to start using the winch. Badlands 12,000-Pound Winch - The Best Deal In Winching 12,000 Pounds of Pulling Power for Less Than $400 CC Rogers Writer Dec 1, 2011 See all 4 photos Need a winch for your truck but. The wire rope's connection to the drum is not intended to sustain a load, without the added support from the friction of at least 5 full turns of wire rope. Notes: BADLAND WINCHES TOOL ZXR 12000 IS IN VERY GOOD LIKE NEW CONDITION. (Wire rope enters/exits at the top. Of course you can get a synthetic rope from pretty much any other winch accessories manufacturer, but what I like about Mile Marker is that they are an approved supplier to the US military. Load Capacity Electric Winch Kit, 12V Steel Cable Winch with Roller Fairlead, Towing ATV Winches with Both Wireless Handheld Remote and Corded Control, REINDEER New 12V Winch 4500 lb Load Capacity Electric Winch Kit Synthetic Rope with Hawse Fairlead Waterproof IP67 with Wireless Remotes for 4X4 Side by Side 4 Wheeler ATV UTV Rescue Recovery, Champion - 20009 Wire Rope Roller Fairlead for 3500-lb. We may earn a small commission from affiliate links and paid advertisements. Check Price Badland 2500 Winch Parts Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A) The next item on the list is a hawse fairlead. Do not use the winch if the wire rope is frayed, kinked or damaged. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. Mounting location and hardware must support winch and load. Handlebar switch would be helpful in case of failure with wireless remote control. According to IP rating, this electric 12000 pounds winch is resistant to powerful water jets, except remote control switch. To use the wired remote, attach the remote cable to the remote socket on the control box. It features a three-stage planetary system for gear transitions to speed up the process. To use the wireless remote, lift the socket cover to plug the remote switch. To use the wireless remote, connect the remote controller switch to your solenoid box for winch operation. It offers a high-quality cable rope that is made with aircraft-grade materials. Connect the black cable from the battery's negative side to the winch. Just have to look up or call customer service. Even though it has been pulled straight, some wires in the wire rope are stretched, and others are severely bent, if not broken. This wire rope must be discarded and not be used. Fortunately, some winch brands offer winch replacement parts, some of which are compatible with Badland 2500 lb winches. The brand is unimportant. When using a wired remote control, switch off the wireless receiver switch. From the solenoid box, attach the wire to the circuit breaker, and the other terminal of the circuit breaker is a route to the batterys positive terminal. 2023 WINCHMANIA.COM , ALL RIGHTS RESERVED. It is tough and looks like it can last a very long time. The items listed here are very good items. The illustrations to the right show how a kink forms. See Figure H. Place a heavy rag or carpet (sold separately) over the wire rope span, 6 feet from the hook to help absorb the force released if the wire rope breaks. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. Its a Badlands 3500. Do not use vehicle to pull on the Wire Rope and "assist" the winch. Looking to purchase motor brushes and brush retainer springs for 1500 lb. Looking for a part # and badland 5000 winch free spool knob any ideas where I might get one? Use a spotter to assist you in assuring that it is safe to operate the winch. Wear restrictive hair covering to contain long hair. The far-left black wire is connected to the only remaining terminal at the top-backside of the motor. Anything below IP67 is prone to damage from rain and submerge. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling $ 349 99. . Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. Your email address will not be published. unplug the Pendant connector and disconnect the Battery Cables before performing any inspection, maintenance, or cleaning procedures. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. Let's discuss some setbacks of this unit. The wireless remote controller will act as a receiver for the wireless remote. The blue indicator light in the remote indicates the remote is ready to use. I've searched and cannot find any source for replacement parts . I have an old Badland ATV/UTV 3000 lb winch. Put the vehicle's transmission in Neutral. The wires act as switches, something you can notice when you look at the winch solenoid wiring diagram. Correct any such issue before use. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of . Non-skid footwear is recommended. Heavy Duty Waterproof Winch Cover: Ideal for Badland ZXR 9500 to Badland 18000 Winch. Place heavy rag or carpet over wire rope span 6 feet from hook to help absorb the force released if the wire rope breaks. TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Your email address will not be published. The winch still works, but all of the electronic components got corroded by moisture. No hardware to mount or connect the electrical components. Always examine the working conditions of your winch before using it on the trail. Your email address will not be published. Keep this manual and the receipt in a safe and dry place for future reference. Wiring a winch is often a fearful task. As you can see all the parts in the diagram below, you can understand the wiring well. Winch, Badland ZXR 12000 lb. Badland ZXR 2500 12 Volt Winch With Remotes For ATV Etc. The red wire is connected from the solenoid box to the battery positive side. They have made the installation relatively easy as compared to other competing models. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. if abnormal noise or vibration occurs, have the problem corrected before further use. Make sure the spotter is out of the way of the vehicle and the wire rope before activating the winch. Keep clear of wire rope, hook, and load while winching. Badland ZXR 5000 Winch Installation & Instructions Manual: Download. Mounting your winch in a wrong way can damage it; install your mounting bracket according to your vehicles specifications and winching activity. It reduces the load on the winch, allowing it to work longer with less heat buildup. Required fields are marked *. Originally, I was going to try to utilize everything that was already installed and simply bolt in the new winch and reconnect the blue and yellow wires. Make sure the Winch will fit the chosen mounting area. The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. Precautions During Wiring: It is advised to unplug the remote control and disconnect the battery cables to avoid any serious injury before performing any other wiring connections. Although this winch offers excellent power, its speed is a bit disappointing. Follow the instructions thoroughly for making your winch install as easy as possible. I did not see replacement cable for zxr-5000. Attach the black cable from the negative terminal of the battery to the winch. I bought total of three of these wenches from Harbor Freight in Sioux Falls SD. Im looking for a freespool/engage nob for 2500 badland winch, and directions on how to replace it. Do not wear loose clothing or jewelry, as they can be caught in moving parts. Far-right black wire needs to be connected to the yellow terminal on the motor that is on the front side of the winch. I used to work in construction and landscaping, so I've seen my fair share of ratchet straps, winches, and similar rigging gear. It may indeed overheat if used for a long time without giving any rest to the mechanical parts inside. It is too late to reverse the damage at this point, the wire rope must be discarded. In case you want to use a wireless option, connect your wireless controller box that comes with your winch to the solenoid box. It halves the load on the winch through pulley action. Heavy Duty Winch Mount For Badland 18000 Winchif(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[468,60],'winchreview_com-box-4','ezslot_4',163,'0','0'])};__ez_fad_position('div-gpt-ad-winchreview_com-box-4-0'); When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. In case it slips or breaks, it will "whiplash" along this line. Hundreds of different brands use the same parts. When using a synthetic rope, you need to protect it from susceptible to UV damage and abrasion from rocks. do you have a replacement motor for 3500lb winch sku68145? If you have issues with your remote control not working on your badland winch and looking for a replacement, the below wireless remote control would be a convenient fit for any models. Badland ZXR 12000 Winch Wiring Diagram. If winch gets submerged accidentally, it needs to be immediately disassembled, cleaned, dried and re-lubricated by a qualified technician to prevent permanent damage from corrosion. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. We recommend giving the device some rest in between and letting it cool off. It has fairly sturdy and robust exterior and has a very stylish and up-to-date look. The gloves make the wiring process safe and prevent electric shocks. Keep at least 5 full turns of wire rope on drum. Apart from trucks, these can also be fixed on trailers and some heavy-duty RVs. They are very popular and have been a default for 44 vehicles. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Badland ZXR 12000 lb. SAVE THIS MANUAL. I cant seem to find a parts listing for the plastic box with cover. Use supplied power cords and wire rope listed in manual only. Its high time you replace the control box if you have issues with the winch not powering in or out, burned out the solenoid, or not enough power to operate the winch. Here are some of the top eye-catching pros of this product. This route must be secure, out of the way of moving parts, road debris, or any possibility of being damaged by operation or maintenance of the vehicle. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. Only use a 12V automotive (or equivalent) battery, in good condition. Handlebar switch is convenient to control the winch with just a thumb operation. Spooler would not engage after that it was just in free spool mode. Do not lean over or come in contact with battery while making connections. You must log in or register to reply here. Hawse fairleads are used in conjunction with a synthetic winch line. If voltage is present, replace motor. When unpacking, make sure that the product is intact and undamaged. It reduces load on the winch in two ways: It utilizes the lower layers of wire rope that have higher capacity, and. Nothing there nor Ebay. I understand the alligator, are you looking for a controller box or a controller box? The mounting plate must be rated to at least the winch's capacity. Will any of the new electronic accessories work on this winch, since you no longer list a 3,000 lb winch. Only winch with the winching vehicle s transmission in neutral. However, if there are any technical issues or if you are new to winches, the company will do it's best to help you out. Run winch with vehicle motor running. It may not display this or other websites correctly. But it is super strong. 120 volt Badland Winch. Thanks for your help. If the vehicle where the winch is mounted is not supposed to be moved, engage the emergency brake and block the wheels using wheel chocks (sold separately). The winch's internal mechanism is permanently lubricated. A dead tree is not capable of withstanding that much weight and has weaker roots. Refer to Relocating the Control Box on page 8. The company offers a 65-feet long cable with this product. https://www.harborfreight.com/ZXR-1.Remote-Control-and-Automatic-Brake-63770.html https://www.harborfreight.com/APEX-Synthetic-12000-lb-Wireless-Winch-56385.html Pay no attention to the price listed on the Apex, I got a coupon with the $499 sale price on it. Do not open the housing. I have a badlands 12000 lb capacity winch. of tension. Get yourself a circuit breaker that is waterproof, resettable, and will allow you to draw current at full load. The Winch terminals are color-coded. The handlebar switch, for instance, only reached about halfway back to the rear, and the yellow and blue cables were close to 2 feet too short to reach the battery box! People with pacemakers should consult their physician(s) before use. It works with most trucks and SUVs, if the vehicle manufacturer specifies compatibility. But most customer reports show that it doesn't do the job well and can be slower compared to other products on the market. Is there a replacement part to fix this ?? Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. They may also contain some four-letter words that arent tool and other content thats not appropriate for children. Connect the wire rope for a double line system as shown in Figure J below. Thank You Im looking for a drum assembly for a Badland 2500 lb winch. Wear restrictive hair covering to contain long hair. If unreadable or missing, contact Harbor Freight Tools for a replacement. do NOT contact me with unsolicited services or offers Most badland winches come with a mounting plate for your winch. Uncoil the wire rope, except for 5 full wraps. The design of the model's housing is weather-resistant and high-impact. Recoil the wire rope back into the winch under at least 500 lb. Mike El Paso, TX, TLCA 8009. These ropes can withstand high-pressure situations. Tighten fasteners to the listed torque values. However, they dont have as operation that is as wide or as big as other major winch names. Follow the given badland winch wiring diagram carefully and familiarize yourself before initiating it. Got an email from Harbor Freight this morning - looks like they've got a sale on the Badland ZXR 12,000 lb winch with wire rope for $279.99. Take extra caution in every winching situation. To achieve the maximum amount of power, you need to make sure that the battery can keep up. This item can only be purchased on www.buya.com with "In-store pickup" only. Stay alert, watch what you are doing and use common sense when operating. However, the brand does not provide winch accessories as widely as other winch brands do. Good thing that there are winch manufacturing companies that do that. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. The wire rope must be properly coiled under tension to be able to support a load without damage. 12V Winch Rocker Thumb Switch with Mounting Bracket Handle Bar Control Switch for KFI, WARN, RAMSEY, SUPERWINCH, CHAMPION, VENOM, BADLAND etc. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. A road alligator jumped up and took out the controller box. 2013 200 Series LC, 2013 Porsche Cayenne 6spd stick ,1985 FJ-60 (sold) ,1977 FJ-40 (sold) , 2005 Ural Gear Up (sold), www.badlandsexpeditions.wordpress.com. Only connect to a clean, corrosion free battery. Keep clear of fairlead when operating. (Wire rope enters/exits at the bottom.). Do not use thinner/longer cables or link multiple cables together. Here are some instances in which you can use the product: This unit can help off-road enthusiasts recover their own vehicle if stuck in a situation. Note: Specifications are approximate and subject to change. Always wearheavy-duty leather gloveswhen handling the winch. Do not wrap the wire rope around the object and hook onto the wire rope itself. BADLAND ZXR 12,000 lb. Do not disengage clutch under load. These winches weigh around 90 pounds. Extend the Wire Rope to its full length, noting how the existing Wire Rope is connected to the inside of the drum. Will the new electronics parts that are available work on this winch? Don't get scammed by websites pretending to be Harbor Freight. Run in short bursts without load until completely dry. Insulate all exposed wiring and terminals after installation. remote control cable directly to the remote socket on the solenoid box. It offers safer off-roading, fun, and endurance in the toughest conditions. If you are going to go cheap and Chinese consider running a Smittybilt winch. This device is also built to withstand high amounts of water without the danger of any short-circuit. Has anyone else been successful in finding replacement parts ? It is affordable yet features extreme power and efficient, advanced design. Weve covered most of the badland winch parts that you can need for the replacements or upgrades. Wireless Winch Remote Control Badland Winches In-out Switch Easy Fabricate Other $69.99 Works With 6000 Lb, 9000 Lb And 12000 Lb. COME ON DOWN TO CAPITAL PAWN TO CHECK OUT THIS AMAZING DEAL BEFORE IT'S GONE! Examine the wire rope. The instructions that follow are basic guidelines only and cannot cover all situations encountered during use. Plan a route for the wiring from the point of the vehicle where the winch will be mounted, or used, to the battery. Aluminum Hawse Fairlead for Synthetic Winch; Roller fairleads are used in conjunction with a steel cable line. For your vehicle's safety, the manufacturers have added an automatic load-holding brake system that helps you get over any emergency. I need cable information to replace csble . Its extreme weather tolerance also helps this product to be reliable on wet terrains. Disconnect the Pendant Controller when not in use. Examine the winch for structural cracks, bends, damage, frayed or kinked wire rope, and any other conditions that may affect the safe operation of the winch. And we can sell them for a fraction of the price because we cut out the middleman and pass the savings on to you. Press the remote ON switch until the blue light blinks. This step is necessary to ensure your safety while using the unit. Avoid damage to the Winch by not winching for more than the prescribed duty cycle time. HFT BADLAND Badlands Winch Remote Controller Switch Handheld for Badland Winches. Lubricate the wire rope occasionally with a light oil. Affiliate. Keep clear. It is a simple install, but then again, it is just a fairlead, it should not be even remotely challenging to install it. I wanted to be able to recommend good equipment that's SAFE and also provide resources for how its used. my cover got cracked and broken. Install winch and fairlead in underwind orientation, so that the wire rope enters and exits the winch at the bottom of the drum. 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